====================================================================== ENGINEERING NEWS IN BRIEF E-Mail Newsletter No.14 Issued by the Asian TOP Panel, February 2003 The Chinese Mechanical Engineering Society (CMES) The Institution of Engineers, Indonesia (PII) The Japan Society of Mechanical Engineers (JSME) The Korean Society of Mechanical Engineers (KSME) ====================================================================== About the Asian TOP Panel (ATOP) On August 29, 2001, presidents of four engineering societies gathered in Japan to pave the way for stepped-up collaboration. They are Chinese Mechanical Engineering Society, Institution of Engineers Indonesia, Japan Society of Mechanical Engineers, and Korean Society of Mechanical Engineers. They agreed to establish the Asian TOP Panel (ATOP), which is a voluntary body and open to any Asian engineering society and institution. At the first meeting, they decided to issue monthly E-mail newsletter which you are reading now. It will carry short technical news of Asian countries, and be distributed to all individual members of the ATOP societies and institutions. ATOP will meet every two years. The next meeting will be held in Korea in 2003. ====================================================================== [Contents] (1) US Pump Maker Seeds in Shanghai (CMES) (2) China Remains World's Third Largest Shipbuilder (CMES) (3) New Steel Plant (CMES) (4) Car Firm Starts (CMES) (5) Introduction of 48 inch steel steam turbine low pressure section stages with world largest annulus area (JSME) (6) Super High Speed Die Casting Machine for thin walled and weight reducing components (JSME) (7) Non-Contact IC tag characterized by mounting technology (JSME) ====================================================================== (1) US Pump Maker Seeds in Shanghai Weili, a subsidiary of US Wilden Pump and Engineering Company on Jan.22 put into operation its first overseas factory at Shanghai's Waigaoqiao Free Trade Zone to manufacture air-operated double-diaphragm pumps for Chinese customers. It had looked at Singapore and Hong Kong before opting for Shanghai, a city which is gaining an increasing level of commercial renown worldwide, Part of its products will be exported to Southeast Asian countries and some will be sent to the United States, but most will be sold in China. Its components are for the most part purchased locally, while key parts are imported from the United States. Ted Leung, general manager of Weili Pump (Shanghai) Company Ltd, said the venture indicates Weili's dynamic entrance into the Chinese manufacturing arena. "We will provide the local market knowledge, superior quality, service and cost advantages, thus ensuring success in this exciting new venture," said Leung. Its initial investment in the factory is small at only US$200,000, but Weili will continue to invest to transform it into the pump-manufacturing centre of the Asia-Pacific Rim, he said. The factory is currently housed in rented premises in the zone . A more suitable location will be sought for a new factory as the business grows, said Leung. "We have recognized the great market potential in China though it already has dozens of pump manufacturers," said Valela. Weili entered the Chinese market seven years ago to conduct trading business and now holds a 20 per cent share of China's market which annually consumes pumps worth US$8 million. (China Daily) ====================================================================== (2) China Remains World's Third Largest Shipbuilder China retained its position as the world's third largest shipbuilder for the eighth consecutive year in 2002, China's shipbuilding industrial sources said in Beijing on Jan.17. Vessels completed in the country reached 4.46 million tons in 2002, next only to Japan and the Republic of Korea, according to China's top two shipbuilding giants, the China Shipbuilding Industry Corporation (CSIC) and the China State Shipbuilding Corporation (CSSC). The two companies shared 60 percent of China's shipbuilding market, a total amount of 2.6 million tons, with the remaining market covered by local shipbuilding companies. China is exerting visible advantages in boosting its shipbuilding market with strong human resources, an expanded domestic market, and an improved investment environment. Currently, over 60 percent of vessels produced in China have been exported to over 80 countries and regions worldwide, including major shipping countries like Greece, Norway, the United States, Britain and major shipbuilding powers such as Japan, the Republic of Korea and Germany. ====================================================================== (3) New Steel Plant The Shougang Group, one of the largest steel producers in China, plans to build a new production center in north China's Hebei Province. Located in the Qian'an area, the new production plant is designed to produce 2 million tons of steel annually, according to Zhu Jimin, board chairman of Shougang. Zhu said no out-of-date production techniques and equipment formerly used by Shougang would be transferred to the new center. ====================================================================== (4) Car Firm Starts A car parts company jointly funded by German car producer Volkswagenwerk AG and two leading Chinese automakers has started operations in Shanghai. With a total investment of US$96 million, the Volkswagen Automotive Gearbox (Shanghai) Co., Ltd. is designed to produce MQ200 gearboxes for Polo cars of Shanghai Volkswagen Corp. and Bora cars of FAW-Volkswagen Automotive Company. ====================================================================== (5) Introduction of 48 inch steel steam turbine low pressure section stages with world largest annulus area Tadashi Tanuma Chief Specialist Steam turbine technology Turbine design and assembling department Keihin product operations Toshiba Corporation One of the large loss mechanisms in the steam turbine is the exit kinetic energy of the steam as it leaves the last stage blade. The magnitude of energy loss is proportional to the square of the ratio of the volume flow rate of the steam through the last stage of the steam turbine and the annulus area of the turbine exit. In order to decrease the loss, a lager turbine exit annulus area is needed. TOSHIBA and General Electric have developed 48 inch last stage group with world largest annulus area. The introduction of the newly developed last stage group represents a significant contribution to steam turbine performance and reliability. The design employs the latest analytical tools and design methods to maximize turbine efficiency and maintain the current high standard of reliability. The last three stages are designed aerodynamically to work together as a system using a combination of streamline curvature design methods, two-dimensional and three-dimensional computational fluid dynamics analysis techniques. State-of-the-art experimental techniques have been employed to verify both the vibrational characteristics and aerodynamic performance of the design. ====================================================================== (6) Super High Speed Die Casting Machine for thin walled and weight reducing components Isao Kuboki TOSHIBA MACHINE CO., LTD. TOKYO, JAPAN We have learned some of the defects on thin-thickness can be improved remarkably by filling at a speed much higher than conventional injection speed. Introducing the newly developed real-time-feedback controlled super-high-speed injection in practical application. ====================================================================== (7) Non-Contact IC tag characterized by mounting technology Yoshiki Iwamae Omron Corporation Non-contact IC tag is beginning to be put in practical use with various applications in recent years. In our company, non-contact IC tag which used the frequency of 13.56MHz based on ISO15693 is mass-produced, and three technology of the tag is introduced this time. The 1st is the antenna coil formation technology by the photogravure printing method, the coil could be created by the detailed pattern and high speed and mass production were attained. The 2nd is that the ultrasonic junction system is used for the process which mounts IC chip in IC module board and@the process which connects IC module board to an antenna coil. And the 3rd is that the high throughput and the high yield are attained by using the base film of an antenna coil and taking a roll TO roll production system.@In addition to the high reliability of a product, the products of low cost will also be concentrated on by our company from now on. ====================================================================== Editor: Shinnosuke Obi, International Affairs Committee Published by The Japan Society of Mechanical Engineers Shinanomachi-Rengakan Bldg, Shinanomachi 35, Shinjuku-ku, Tokyo 160-0016, Japan FAX : 81-3-5360-3508 All Rights Reserved, Copyright C 2003 The Japan Society of Mechanical Engineers URL:http//www.jsme.or.jp/English/
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